Automotive
Common Processes
- Injection Molding — structural housings, functional plastic components
- Mold Making / Tooling — automotive-grade precision steel tooling
- CNC Machining — high-precision metal structural parts
Industry Demands
- Cpk ≥ 1.33 sustained across full production run
- Weld lines off Class A surfaces and structural zones
- PPAP Level 3 documentation package
Our Capabilities
- Moldflow simulation repositions weld lines before steel is cut
- Processing window locked from sampling — same parameters, same team, same machines through production
- Material CoA, CMM-verified FAI, AQL inspection records per lot — IATF 16949 certification in process
Medical Devices
Common Processes
- Injection Molding — medical enclosures, sealing components, functional plastic parts
- CNC Machining — surgical instruments, precision metal components
- Secondary Operations & Assembly — mechanical assembly, ultrasonic welding, packaging
Industry Demands
- Zero batch variation on sealing and snap-fit geometry
- Full material traceability — resin cert per production lot
- Sink risk on critical surfaces caught before tooling
Our Capabilities
- Wall thickness transitions redesigned at DFM — coring with rib support where needed
- FAI from CMM, AQL inspection, material CoA maintained per lot
- Same engineering team from DFM through full production — no handoff, no assumption gap
Consumer Electronics
Common Processes
- Injection Molding — enclosures, buttons, structural components
- Mold Making / Tooling — high-gloss and textured precision steel tooling
- Secondary Operations & Assembly — pad printing, ultrasonic welding, assembly
Industry Demands
- Zero weld lines or sink marks on A-surfaces
- Consistent housing fits across high volume
- DV/PV samples that reflect actual production behavior
Our Capabilities
- Sequential valve gating — weld lines driven off A-surface before tooling
- Shrinkage and warpage controlled at mold design stage, not corrected after
- Rapid Tooling with production-grade resin — parameters transfer directly to production mold
Industrial Equipment
Common Processes
- Injection Molding — functional structural parts, gear housings, mounting components
- CNC Machining — high-precision metal parts, shafts, fixtures
- Mold Making / Tooling — long-run industrial grade steel tooling
Industry Demands
- Mold longevity — dimensional accuracy across full production volume
- Complex geometry with GD&T callouts — no repositioning error
- Steel grade matched to load and wear conditions
Our Capabilities
- H13 / S136 steel specified by shot volume and material — not assigned by default
- 5-axis done-in-one setup — concentricity and perpendicularity held at ±0.01mm
- Gate and cooling layout engineered for volume, not just first-article pass
Aerospace
Common Processes
- CNC Machining — structural brackets, precision metal components
- Injection Molding — lightweight plastic structural parts
- Mold Making / Tooling — high-precision tooling
Industry Demands
- Full traceability — material cert to final inspection, every lot
- Tight tolerance on complex multi-face geometry
- Documentation sufficient for customer approval process
Our Capabilities
- Material CoA, CMM-verified FAI, AQL inspection records — on file per lot
- 5-axis done-in-one — true position and perpendicularity at ±0.01mm
- Vision Measuring Machine for micro-features, CMM for GD&T verification
Communication
Common Processes
- Injection Molding — router enclosures, antenna housings, connector bases
- Mold Making / Tooling — thin-wall precision steel tooling
- Secondary Operations & Assembly — pad printing, assembly, barcode labeling, retail packaging
Industry Demands
- Consistent housing fits — unit 10,000 matches unit one
- Thin-wall shrinkage and warpage under control
- Ship-ready output — labeled, packaged, done
Our Capabilities
- Shrinkage and warpage designed out at tooling stage — not corrected after
- Parameters locked first run — in-process AQL checks throughout the order
- Pad printing, barcode labeling, kitting — one purchase order, ship-ready
Photo Tags
Router Enclosure · ABS · Warpage controlled at design stage — zero post-mold correction · DFM + Tooling + Injection Molding
Base Station Cover · PC/ABS · Barcode labeled + retail packaged, ship-ready · Injection Molding + Kitting